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AUTOMOTIVE AIR CONDITIONING
TROUBLE SHOOTING GUIDE
COMPRESSOR CLUTCHES:
TO CHANGE OR NOT TO
CHANGE
O
ften times we encounter vehicles with
"bad" clutches. The temptation is to change the clutch. An easy fix
since you don't lose the Freon, don't have to change the drier and don't have to
bother with a vacuum and recharge. Right? Well, not always.
R
emember that a bad clutch is usually the result of
some other problem. Often times, clutch removal and installation requires
special tools whose cost will outweigh the associated savings over the purchase
of a complete compressor. Also be aware that improper clutch installation will
destroy it and possibly the compressor.
BASIC CLUTCH DIAGNOSTICS
- Bad Coil - See discussion titled
"The
coil is faulty" above. If the coil is bad and you
are confident there is no electrical problem causing it i.e. - low or high
voltages - it may be feasible to change it provided that the coil is available,
easily identifiable and readily accessible for removal.
Bad Pulley Bearing - A common error in this instance is to erroneously
identify the pulley bearing as the source of the noise when it is coming from
another component or from the compressor itself. If the bearing is noisy when
the belt is removed and the pulley is spun by hand you can be sure it is bad.
Otherwise, be very wary of this diagnosis. If the bearing is seized the
possibility of its having damaged the front of the compressor or being next to
impossible to remove from the pulley housing is very real. For those reasons, we
recommend changing the compressor unless you are a reasonably well equipped
technician and capable of recognizing a bad compressor front.
Burned Drive Plate or Hub - Usually indicative of a seized compressor or
pulley bearing. Compressor, drier and orifice tube (if apropos) should be
changed and the CAUSE of the condition determined. Usually an overcharge,
a defective electric fan or fan clutch, or a restriction
in the system is the cause.
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